
Decades of Expertise
in Inhaler Assembly
At Mikron Automation, we specialize in inhaler assembly lines, leveraging over five decades of expertise in sophisticated assembly solutions. Whether you are looking to assemble and test Dry Powder Inhaler, Metered Dose Inhaler, or Soft Mist Inhalerdevices, Mikron Automation delivers exceptional quality and precision. As a trusted leader in medical device assembly, we design modular, scalable solutions tailored to your project’s unique requirements, with the flexibility to adapt to evolving needs.
From low-volume lab-scale setups to high-capacity production lines, Mikron ensures consistency in processes and precision in outcomes. Key capabilities within our metered dose and dry powder inhaler manufacturing process include: plastic gears assembly, dose counter assembly, canister testing and handling, strip slitting, coiling and insertion, Vision quality control, X-ray testing, leak and functional testing, Pharma code management and laser marking Data Matrix code —all up to 180 parts per minute.
Our Pre-Production services provide end-to-end support, including design for manufacturability/assembly (DFM/DFA), process optimization, and Proof of Principle—all compliant with FDA, GMP, and GAMP 5 standards. Additionally, our Denver facility enables small-batch assembly production for non-commercial devices in a cleanroom setting. For regulatory submission samples, our Mikron MAIA and Mikron MiniCell offer efficient, repeatable assembly processes. If your inhaler device is in the development stage, our Pre-Production services can guide you to a successful launch with minimized risks, supported by our advanced engineering capabilities.
With a global footprint, Mikron Automation provides seamless support, from initial engineering consultations to high-volume production and ongoing asset maintenance. Partner with us to innovate and achieve excellence in inhaler manufacturing.
Device examples
Complex process expertise
From low to high volume
Sub-assembly
- Plastic gear assembly
- Tampoprint
- Leak testing
- Vision quality control
Final assembly
- Strip splitting
- Strip dynamic coiling and insertion
- US welding
- Torque measurements
- Labelling, pharma code management
- X-ray testing
Videos shown are examples and respect our organization’s core value of confidentiality. They do not represent the full scope of our expertise. For additional information, please contact us.
From low to high volume
Sub-assembly
- Part tolerence assembly compensation
- Counter assembly
- Device functional test
Final assembly
- Device functional test
- Canister handling
- Canister testing
- Part tolerence assembly compensation
- Device actuation and plume comfirmation
- Laser marking Data Matrix Code
- Pharma code management
Videos shown are examples and respect our organization’s core value of confidentiality. They do not represent the full scope of our expertise. For additional information, please contact us.
Scalable Assembly Solutions
Complex process expertise from low to high volume production
Mikron’s scalable solutions are the result of decades of experience in the design and manufacture of high-performance assembly systems.
Pre-Production Services
Unique services for accelerated market launch
We offer a full suite of services, developed to help medical device manufacturers de-risk their programs and accelerate through the manufacturing design phase.
Advise
Supporting the development of robust design that can reliably be assembled.
Helping you design a product that is ready for successful design transfer.
Characterize
Developing process characterization to ensure your product is ready for manufacturing.
Identifying critical processes at an early stage and optimizing your manufacturing processes step by step.
Validate
Executing the qualification protocols and delivering all documents for validation requirements.
Helping generate your equipment’s validation package.
Complete range of high-added-value services
We support you with a complete range of high-added-value services for optimum efficiency of your automation line. You can count on Mikron as your partner during the full life cycle of your product.
Articles and white papers
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Pharma / Medtech
Pharmaceutical and Medical devices assembly solutions

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